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Plachte-Zuieback Art Glass

1445 Carlos Ct
Santa Rosa, CA, 95409
7073542022
designers and fabricators of stained glass windows for synagogues

designers and fabricators of stained glass windows for synagogues

Plachte-Zuieback Art Glass

  • Our Work
  • Our Process
  • About Us
  • Store
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  • Contact Us

Temple Shalom Newton Stained Glass Ark Project Journal

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May 16, 2019

First day of the fabrication process for the stained glass ark doors for Temple Shalom Newton. Michelle is looking through our personal collection of glass, choosing the colors for the window.

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May 18, 2019

Michelle begins the work of choosing the glass and assigning colors to the pattern.

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May 24, 2019

Michelle contiues work on the pattern, establishing the window borders and the cut lines and assigning colors to spaces.

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 Michelle inventories the glass in preparation for placing the order to the distributor in New York.

Michelle inventories the glass in preparation for placing the order to the distributor in New York.

 Inking in the full-size pattern.

Inking in the full-size pattern.

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 Michelle assigns each space on the pattern a color.

Michelle assigns each space on the pattern a color.

May 28, 2019

Michelle begins cutting glass and laying the pieces out on a second copy of the pattern in preparation for firing in the kiln.

 Michelle is working on the full-size pattern, choosing colors and cutting pieces.

Michelle is working on the full-size pattern, choosing colors and cutting pieces.

 Michelle scores a piece of glass, working right over the pattern.

Michelle scores a piece of glass, working right over the pattern.

 Laying out the pieces on a second copy of the pattern.

Laying out the pieces on a second copy of the pattern.

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 Cutting continues and…

Cutting continues and…

 …the windows grow.

…the windows grow.

June 1, 2019

Cutting continues with the pieces laid out on a second table.

 The left door is laid out on a table as Michelle cuts the glass.

The left door is laid out on a table as Michelle cuts the glass.

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June 5, 2019

Set of steel bending forms bent to exact 58” radius with laser-incised grid for help in orienting the glass pieces during set-up for firing.

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June 9, 2019

Cutting is completed on the right door panel and work begins on the left door panel.

 Michelle lays a completed piece on the second pattern.

Michelle lays a completed piece on the second pattern.

 Michelle examines the lay pout out for the right door panel.

Michelle examines the lay pout out for the right door panel.

 Pieces of the right door panel laid out during glass cutting.

Pieces of the right door panel laid out during glass cutting.

 Michelle cuts a piece out on the light table.

Michelle cuts a piece out on the light table.

June 12, 2019

Glass cutting continue with the panels growing day by day.

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June 17, 2019

Cutting continues on the pieces for the second door panel, while awaiting the shipment of glass from New York.

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June 24, 2019

Glass cutting completed for both the right and left door panels. Michelle checks and replaces some pieces as a fine tuning of the design.

 Right hand panel, cutting completed.

Right hand panel, cutting completed.

 Michelle checks the completed door for changes.

Michelle checks the completed door for changes.

 Fine tuning the colors.

Fine tuning the colors.

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July 1, 2019

At Van Bebber Bros. Steel Fabricators working on the stainless steel for the bending forms.

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July 10, 2019

Working on loading and unloading the kiln and setting up the bending forms.

 Michelle and David make final adjustments to the bending form inside the drop down kiln.

Michelle and David make final adjustments to the bending form inside the drop down kiln.

 David and Michelle clean the glass pieces .

David and Michelle clean the glass pieces .

 David and Michelle prepare the bending form and the glass pieces for firing.

David and Michelle prepare the bending form and the glass pieces for firing.

 Michelle puts the finishing touches on the glass pieces while David papers the bending form.

Michelle puts the finishing touches on the glass pieces while David papers the bending form.

 Inside Rainbow Art Glass, Michelle works on cleaning a panel prior to loading into the kiln.

Inside Rainbow Art Glass, Michelle works on cleaning a panel prior to loading into the kiln.

July 20, 2019

Assembly of the panels in our Sherwood Ranch studio begins

 Completed assembly of one of the smaller panels.

Completed assembly of one of the smaller panels.

 Pieces of one panel, returned from the kiln await assembly in the Sherwood Ranch studio.

Pieces of one panel, returned from the kiln await assembly in the Sherwood Ranch studio.

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 A panel rests on the inverse board, ready for soldering and glazing on the reverse side.

A panel rests on the inverse board, ready for soldering and glazing on the reverse side.

July 28, 2019

Kiln firings continue in Sacramento: Day 16

 Phil Teefy, one of the grandfathers of modern kiln forming, in his workshop at Rainbow Art Glass, in Sacramento.

Phil Teefy, one of the grandfathers of modern kiln forming, in his workshop at Rainbow Art Glass, in Sacramento.

 David checks out last night’s firing before opening the kiln entirely.

David checks out last night’s firing before opening the kiln entirely.

 David examines a completed firing, before removing from the kiln.

David examines a completed firing, before removing from the kiln.

 Some window pieces slumped inside the cooling kiln.

Some window pieces slumped inside the cooling kiln.

July 29, 2019

Milestone day. Today we completed the firings of the kiln and the bending of the glass pieces in Sacramento. Next step: On to the Sherwood Ranch Studio to assemble the panels, a process that should occupy us for the month of August.

 Michelle peeks into the kiln to assess the results from last night’s firing.

Michelle peeks into the kiln to assess the results from last night’s firing.

 The last pieces formed to the specified radius cooling in the kiln.

The last pieces formed to the specified radius cooling in the kiln.

 Michelle, ready to carry out the last panel, after firing the drop down kiln in Sacramento for the final time.

Michelle, ready to carry out the last panel, after firing the drop down kiln in Sacramento for the final time.

August 2, 2019

Working on the assembly of the big 4’ x 4’ panel and other panel as well.

 working on the assembly of the 48”  48” panel

working on the assembly of the 48” 48” panel

 David working on the assemly of the 48” x 48” panel

David working on the assemly of the 48” x 48” panel

 4’ x 4’ panel completed assembly

4’ x 4’ panel completed assembly

 the 48” x 48” panel on the inverse board, turned over for soldering and glazing.

the 48” x 48” panel on the inverse board, turned over for soldering and glazing.

 Beginning the assembly of a panel traversing 48” of bend.

Beginning the assembly of a panel traversing 48” of bend.

 Michelle works on the assembly of a panel.

Michelle works on the assembly of a panel.

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 Getting stared on an asssembly

Getting stared on an asssembly

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August 3, 2019

Twelve hour days. Cranking out windows.

 Early morning, soldering the 4 x 4.

Early morning, soldering the 4 x 4.

 Large window, 4 x 4 soldered and glazed.

Large window, 4 x 4 soldered and glazed.

 Michelle works on glazing the 4 x 4 while David work on the assembly of another panel.

Michelle works on glazing the 4 x 4 while David work on the assembly of another panel.

 Panel number three half assembled.

Panel number three half assembled.

 Panels in various stages of glazing.

Panels in various stages of glazing.

 Panels awaiting asembly.

Panels awaiting asembly.

 Panel number three assembly complete

Panel number three assembly complete

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 Beginning of assembly of panel number one, the most intricate panel.

Beginning of assembly of panel number one, the most intricate panel.

 Panels awaiting assembly.

Panels awaiting assembly.

August 11, 2019

Work continues on assembly and glazing of panels.

 David cleans off the excess putty following the glazing of a panel.

David cleans off the excess putty following the glazing of a panel.

 Michelle works on glazing the back of a panel, while another panel is being assembled on the convex table.

Michelle works on glazing the back of a panel, while another panel is being assembled on the convex table.

 Two panels on the outside deck for glazing.

Two panels on the outside deck for glazing.

 A horizontal panel being worked on outside.

A horizontal panel being worked on outside.

 David finishes the glazing for a front sde.

David finishes the glazing for a front sde.

 Michelle cleans a panel before being turned over to finish the back side.

Michelle cleans a panel before being turned over to finish the back side.

August 12, 2019

Eat, sleep, work.

 Completed assembly in the studio.

Completed assembly in the studio.

 Michelle applies putty to the back surface of a panel.

Michelle applies putty to the back surface of a panel.

 David sets a piece into place in order to check the fit.

David sets a piece into place in order to check the fit.

 David using the glass grinder to make small adjustments to the pieces during the assembly process.

David using the glass grinder to make small adjustments to the pieces during the assembly process.

 David carefully adds a piece the assembly.

David carefully adds a piece the assembly.

 One of the horizontal panels completely assembled.

One of the horizontal panels completely assembled.

 Assembly in progress.

Assembly in progress.

 Michelle begins  glazing an intricate panel.

Michelle begins glazing an intricate panel.

August 17, 2019

Completed the final assembly today. Begin the next steps: reinforcement, cleaning, packing and loading.

 Windows laid out. Preparing to reinforce the windows with temporary steel bars.

Windows laid out. Preparing to reinforce the windows with temporary steel bars.

 The final panel to be assembled.

The final panel to be assembled.

 Michelle cleans and puts final touches on a panel.

Michelle cleans and puts final touches on a panel.

 Michelle glazes the backside of a panel.

Michelle glazes the backside of a panel.

 A window panel with temporary steel bars tied to the surface.

A window panel with temporary steel bars tied to the surface.

 Cabinets filled with window panels, each on its own board.

Cabinets filled with window panels, each on its own board.

September 12, 2019

End of the first day of delivery to Temple Shalom. A cheap hotel in Evanston, Wyoming.

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September 14, 2019

Day 3 of our drive to Newton. Sunrise over Nebraska and another cheap motel, tonight, in Joliet, Il.

 Sunrise in Nebraska

Sunrise in Nebraska

 David checks the load

David checks the load

 Truck stop in Iowa

Truck stop in Iowa

 Motel in Illinois

Motel in Illinois

September 15, 2019

And someone said, “Let the heavens open and let there be thunder and lightning!” Day 4 safely delivered us to Betavia, NY.

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 Cities

Cities

 Silos

Silos

September 16, 2019

Our last night on the road, a romantic hotel in the Berkshires.

 The Chambray Inn, Lee MA., with our load parked safely in front.

The Chambray Inn, Lee MA., with our load parked safely in front.

 The Congregational Church in Lee, MA

The Congregational Church in Lee, MA

September 17, 2019

Arrived in Newton and delivered the project to Temple Shalom!

 Michelle poses with our truck and load in the parking lot at Temple Shalom.

Michelle poses with our truck and load in the parking lot at Temple Shalom.

 Here is the job site with the ark, as we found it upon arriving

Here is the job site with the ark, as we found it upon arriving

 Outside our apartment on Beaumont St., where we stayed during the installation.

Outside our apartment on Beaumont St., where we stayed during the installation.

 Here we are in our Air B and B, in Newton after having delivered the windows and set up our tools.

Here we are in our Air B and B, in Newton after having delivered the windows and set up our tools.

September 18, 2019

The first day of installation.

 Michelle examines the ark doors prior to the beginning of the install of the glass.

Michelle examines the ark doors prior to the beginning of the install of the glass.

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 David and Paul discuss the method for the installation of the glass pieces to the steel frames.

David and Paul discuss the method for the installation of the glass pieces to the steel frames.

 Michelle closely looks at the first panels, checking for fit.

Michelle closely looks at the first panels, checking for fit.

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September 19, 2019

The second day of installation.

 Ark with one door of glass completely installed.

Ark with one door of glass completely installed.

 Sydney lays out the hardware for the beginning of the installation of the windows to the second door frame.

Sydney lays out the hardware for the beginning of the installation of the windows to the second door frame.

 David prepares the door frame with shims and foam tape.

David prepares the door frame with shims and foam tape.

 David sets the first panel into the left door frame.

David sets the first panel into the left door frame.

 Sydney assists David and Michelle with setting the final panel.

Sydney assists David and Michelle with setting the final panel.

 Michelle tests the door for ease of opening once the glass has been installed.

Michelle tests the door for ease of opening once the glass has been installed.

 Both doors shown without lighting.

Both doors shown without lighting.

 The doors illuminated by one small portable halogen work light.

The doors illuminated by one small portable halogen work light.

 The completed ark

The completed ark

 Detail of stained glass from inside the ark.

Detail of stained glass from inside the ark.

 Michelle applies finishing touches to the outside of the ark.

Michelle applies finishing touches to the outside of the ark.

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 Michelle does final cleaning of the glass from the inside of the ark.

Michelle does final cleaning of the glass from the inside of the ark.

 Detail of stained glass from inside the ark.

Detail of stained glass from inside the ark.

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 Michelle checks the upper panels.

Michelle checks the upper panels.

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prev / next
Back to Temple Shalom Newton Project Journal
1
Temple Shalom Newton Stained Glass Ark Project Journal
3
May 16, 2019
1
May 18, 2019
5
May 24, 2019
 Michelle is working on the full-size pattern, choosing colors and cutting pieces.
6
May 28, 2019
 The left door is laid out on a table as Michelle cuts the glass.
2
June 1, 2019
1
June 5, 2019
 Michelle lays a completed piece on the second pattern.
4
June 9, 2019
5
June 12, 2019
6
June 17, 2019
 Right hand panel, cutting completed.
4
June 24, 2019
4
July 1, 2019
 Michelle and David make final adjustments to the bending form inside the drop down kiln.
5
July 10, 2019
 Completed assembly of one of the smaller panels.
4
July 20, 2019
 Phil Teefy, one of the grandfathers of modern kiln forming, in his workshop at Rainbow Art Glass, in Sacramento.
4
July 28, 2019
 Michelle peeks into the kiln to assess the results from last night’s firing.
3
July 29, 2019
 working on the assembly of the 48”  48” panel
9
August 2, 2019
 Early morning, soldering the 4 x 4.
10
August 3, 2019
 David cleans off the excess putty following the glazing of a panel.
6
August 11, 2019
 Completed assembly in the studio.
8
August 12, 2019
 Windows laid out. Preparing to reinforce the windows with temporary steel bars.
6
August 17, 2019
1
September 12, 2019
 Sunrise in Nebraska
4
September 14, 2019
3
September 15, 2019
 The Chambray Inn, Lee MA., with our load parked safely in front.
2
September 16, 2019
 Michelle poses with our truck and load in the parking lot at Temple Shalom.
4
September 17, 2019
 Michelle examines the ark doors prior to the beginning of the install of the glass.
5
September 18, 2019
 Ark with one door of glass completely installed.
18
September 19, 2019