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Plachte-Zuieback Art Glass

1445 Carlos Ct
Santa Rosa, CA, 95409
7073542022
designers and fabricators of stained glass windows for synagogues

designers and fabricators of stained glass windows for synagogues

Plachte-Zuieback Art Glass

  • Our Work
  • Our Process
  • About Us
  • Store
  • Blog
  • Contact Us
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Temple Isaiah Project Journal

Making the pattern

February 14, 2016

Michelle begins working on the full size pattern for the windows. The drawing is first biueprinted to full size and then a careful pencil drawing is made from the blueprint.

 Michelle working on the full size pattern in the Sherwood Ranch studio.

Michelle working on the full size pattern in the Sherwood Ranch studio.

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 Each line is carefully re-positioned and then drawn in with a pencil.

Each line is carefully re-positioned and then drawn in with a pencil.

 We are working on the full size window pattern before we even know the configuration of the dividing mullions, so Michelle has the entire 14' panel for each side on a single piece of paper.

We are working on the full size window pattern before we even know the configuration of the dividing mullions, so Michelle has the entire 14' panel for each side on a single piece of paper.

 Drawing and erasing in the Sherwood Ranch Studio.

Drawing and erasing in the Sherwood Ranch Studio.

Making the pattern

March 15, 2016

Work resumes on the full-size cartoon, on a specially constructed 15' table, in order to better visualize and integrate the background pattern into the lay-out.

 Michelle works on the long table in another work room.

Michelle works on the long table in another work room.

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 The positioning of the panels on the cartoon is critical to getting the design to work and the finished panels to fit on installation day.

The positioning of the panels on the cartoon is critical to getting the design to work and the finished panels to fit on installation day.

Inking in the cartoon

March 16-18, 2016

The pencil-drawn full size pattern is traced over with a Sharpie marker, whose line width matches the thickness of the heart in the lead came.

 Getting the background lines right was a challenging job.

Getting the background lines right was a challenging job.

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 Michelle inks in the pencil lines on the pattern with a sharpie marker.

Michelle inks in the pencil lines on the pattern with a sharpie marker.

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Cutting begins

March 19, 2016

Following the completion of the pattern, Michelle begins cutting the pieces of glass.

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 Michelle works on the difficult six-pointed stars first, to figure out what the best method is going to be to produce this complex shape in glass.

Michelle works on the difficult six-pointed stars first, to figure out what the best method is going to be to produce this complex shape in glass.

 Cutting by the English method, Michelle first scores the glass...

Cutting by the English method, Michelle first scores the glass...

 ...and then breaks out the piece.

...and then breaks out the piece.

 Michelle works on the light table to score the denser colors.

Michelle works on the light table to score the denser colors.

 As the pieces of glass are cut, they are each numbered and laid out on a duplicate numbered pattern.

As the pieces of glass are cut, they are each numbered and laid out on a duplicate numbered pattern.

Cutting continues

March 26, 2016

Michelle continues to cut pieces for the first and second panels, laying them out on a separate table in preparation for painting and sandblasting of selected pieces.

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 Michelle, at the cutting table, scores another piece of the background glass.

Michelle, at the cutting table, scores another piece of the background glass.

Painting the flowers

March 27, 2016

The pomegranate blossoms are rendered by applying a small amount of transparent low fire enamel to a white opal glass with an airbrush and firing in the kiln.

 The flower petal pieces are laid out in the kiln room after having been airbrushed with transparent enamel.

The flower petal pieces are laid out in the kiln room after having been airbrushed with transparent enamel.

 Painted flower petals having been fired and returned from the kiln are laid out on the pattern awaiting assembly.

Painted flower petals having been fired and returned from the kiln are laid out on the pattern awaiting assembly.

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 Flower petal pieces are incorporated into the asssembly.

Flower petal pieces are incorporated into the asssembly.

Assembly begins

March 30, 2016

Assembly begins on the first of the six panels which make up the composition for the sanctuary at Temple Isaiah.

 David works on putting the first pieces together using the traditional method of assembly with lead channel.

David works on putting the first pieces together using the traditional method of assembly with lead channel.

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Etching the pomegranates

March 31, 2016

Each pomegranate is etched with the design motif of the random array of Hebrew letters, called "tohu v'vohu."

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 Michelle cut out the letters for the pomegranate etchings.

Michelle cut out the letters for the pomegranate etchings.

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Cutting and assembly continues

April 1, 2016

Michelle continues to cut glass for the the third panel while David works on the assembly of panel #1.

 Michelle, at the light table, cuts pieces for the third panel.

Michelle, at the light table, cuts pieces for the third panel.

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 David works on an intricate section of the assembly of the first panel.   

David works on an intricate section of the assembly of the first panel.

 

 Pieces of the third panel begin to accumulate on the lay out table.

Pieces of the third panel begin to accumulate on the lay out table.

 The completed assembly of panel #1 is awaiting soldering, glazing, reinforcement, cleaning and crating.

The completed assembly of panel #1 is awaiting soldering, glazing, reinforcement, cleaning and crating.

Cutting proceeds

April 4, 2016

Michelle continues to cut pieces for the center panel on the right side. This is the most intricate of the three panels.

 Michelle breaks out a piece for the pomegranate window.

Michelle breaks out a piece for the pomegranate window.

 Michelle places completed pieces on the lay out table as she continues cutting glass.  

Michelle places completed pieces on the lay out table as she continues cutting glass.
 

 The panel on the lay out table grows toward completion.

The panel on the lay out table grows toward completion.

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Painting the text

April 6, 2016

Michelle paints the Hebrew text onto the glass in preparation for firing.

 After covering the glass with resist and cutting out the Hebrew letters with an xacto knife, the paint is applied to the revealed glass and then the excess resist is removed.

After covering the glass with resist and cutting out the Hebrew letters with an xacto knife, the paint is applied to the revealed glass and then the excess resist is removed.

 Michelle examines the drying surface of the paint on the glass, looking for spots in need of touch up.

Michelle examines the drying surface of the paint on the glass, looking for spots in need of touch up.

 The edges of the painted letters are cleaned with a paper stump.

The edges of the painted letters are cleaned with a paper stump.

 Michelle examines the painted piece for flaws and light spots before releasing the piece to the kiln for firing.

Michelle examines the painted piece for flaws and light spots before releasing the piece to the kiln for firing.

Work continues

April 8, 2016

 David works on the assembly of the center panel. Michelle continues to cut pieces for panel number four.

 David finishes up the assembly of the center panel on the right side.

David finishes up the assembly of the center panel on the right side.

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 A flower petal is adjusted using the glass grinder.

A flower petal is adjusted using the glass grinder.

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 Michelle in the glass room chooses glass for the grape leaves and fig leaves.

Michelle in the glass room chooses glass for the grape leaves and fig leaves.

Steel reinforcement of the windows

April 10, 2016

A network of steel bars is created which supports the window in the vertical position.

 The steel bars are laid out on the surface of the window and soldered to it.

The steel bars are laid out on the surface of the window and soldered to it.

 A bend is put in a steel bar using a hand operated bending jig.

A bend is put in a steel bar using a hand operated bending jig.

 The bars are bent to follow existing lines in the composition.

The bars are bent to follow existing lines in the composition.

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 The steel bars having been welded to the surface of the window are masked off in preparation for painting.

The steel bars having been welded to the surface of the window are masked off in preparation for painting.

 The steel bars are given several coats of paint.

The steel bars are given several coats of paint.

 In the meantime, Michelle continues cutting glass for the second of the grapevine panels.

In the meantime, Michelle continues cutting glass for the second of the grapevine panels.

 Michelle in the glass room.

Michelle in the glass room.

 Progress on cutting the glass for the bottom panel on the grapevine side.

Progress on cutting the glass for the bottom panel on the grapevine side.

Progress

April 14, 2016

Work continues in the studio on the six panels which make up the composition for Temple Isaiah.

 Panel #4 awaits the application of the painted text and some additional painting prior to removal to the assembly table.

Panel #4 awaits the application of the painted text and some additional painting prior to removal to the assembly table.

 Assembly of panel#2 is complete and is ready for final cleaning and crating.

Assembly of panel#2 is complete and is ready for final cleaning and crating.

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 Michelle continues cutting the grape leaves and grapes for panel #5.  

Michelle continues cutting the grape leaves and grapes for panel #5.
 

Cutting completed

April 25, 2016

Michelle completes cutting the glass for the final panel of the six comprising the composition, while David continues working on the assembly of panel #5.

 Michelle work on cutting the glass for the final of the six panels.

Michelle work on cutting the glass for the final of the six panels.

 Pieces for the sixth panel are laid out on a piece of plywood as they are cut out.

Pieces for the sixth panel are laid out on a piece of plywood as they are cut out.

 The pieces accumulate as Michelle pushes through the last pieces.

The pieces accumulate as Michelle pushes through the last pieces.

 The glass for the final panel is all cut out and laid out in preparation for assembly.

The glass for the final panel is all cut out and laid out in preparation for assembly.

 David, working on the assembly of the extremely intricate fifth panel, makes steady progress.

David, working on the assembly of the extremely intricate fifth panel, makes steady progress.

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Assembly continues

April 28, 2016

David continues work on the assembly of panel #5, while Michelle finishes work on panel #6

 David works on the assembly of panel #5.

David works on the assembly of panel #5.

 David works with the glass grinder to fine tune pieces during the assembly of panel #5.

David works with the glass grinder to fine tune pieces during the assembly of panel #5.

 The assembly of panel #5 approaches completion.

The assembly of panel #5 approaches completion.

 The tendrils are drawn with a Sharpie marker in preparation for painting them on.

The tendrils are drawn with a Sharpie marker in preparation for painting them on.

 Michelle prepares pieces for the painting and firing on of the tendrils on the grapevine window.

Michelle prepares pieces for the painting and firing on of the tendrils on the grapevine window.

Cleaning and crating

May 1, 2016

The windows are cleaned for a final time, upright, with transmitted light, before being crated for delivery.

 Michelle works on the windows in the upright position, cleaning them from both sides.

Michelle works on the windows in the upright position, cleaning them from both sides.

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 Michelle touches up the glazing on one of the pomegranate panels.

Michelle touches up the glazing on one of the pomegranate panels.

 The windows are packed two to a box, after cleaning in preparation for delivery.

The windows are packed two to a box, after cleaning in preparation for delivery.

 The final panel, on the assembly table, awaits the return of the tendril pieces from the kiln, before completing the assembly, soldering, glazing, reinforcing, crating and cleaning.

The final panel, on the assembly table, awaits the return of the tendril pieces from the kiln, before completing the assembly, soldering, glazing, reinforcing, crating and cleaning.

Preparing the tendril pieces

May 2, 2016

Michelle works on preparing the pieces for the final panel which will be painted with the grapevine tendrils.

 The tendrils are first marked with a sharpie marker, using the window pattern.

The tendrils are first marked with a sharpie marker, using the window pattern.

 The tendril pieces are covered with resist and the tendrils are first drawn on and then cut out with the xacto knife.      

The tendril pieces are covered with resist and the tendrils are first drawn on and then cut out with the xacto knife.

 

 

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 The prepared pieces will be painted and fired in the kiln, before being integrated into the assembly of panel #6.

The prepared pieces will be painted and fired in the kiln, before being integrated into the assembly of panel #6.

Delivery begins

May 16, 2016

David and Michelle have loaded their truck with the crates containing the six stained glass windows and are beginning the week long drive to Fulton County, Maryland for the installation of the work at Temple Isaiah.

 The beginning of the Lincoln Highway, the first transcontinental road, begun in 1915.

The beginning of the Lincoln Highway, the first transcontinental road, begun in 1915.

 Our truck and load crossing the Sierra at Donner Pass on the first day of our journey to Temple Isaiah of Fulton County.

Our truck and load crossing the Sierra at Donner Pass on the first day of our journey to Temple Isaiah of Fulton County.

Delivery Day 2

May 17, 2016

Today we drove from Fernley, Nevada to Brigham, Utah stopping at Promentory Point to visit the Golden Spike National Historic Site, where the final spike was driven to complete the Transcontinental Railroad in 1869.

 Michelle stands next to our rig overlooking the Great Salt Lake from Promentory Peak.

Michelle stands next to our rig overlooking the Great Salt Lake from Promentory Peak.

 Our truck and windows parked in front of the Golden Spike Visitors Center in Promentory, Utah.

Our truck and windows parked in front of the Golden Spike Visitors Center in Promentory, Utah.

Delivery Day 3

May 18. 2016

Drove from Brigham City, Utah to Scotts Bluff, Nebraska, stopping to visit the Fort Laramie National Historic Site.

 Breakfast at Little America.

Breakfast at Little America.

 The windows cross over the continental divide.

The windows cross over the continental divide.

Delivery Day 4

May 19, 2016

Stops along the Oregon Trail. David and Michelle and the stained glass windows continue Eastward.

 Atop Scott's Bluff

Atop Scott's Bluff

 Chimney Rock, Nebraska

Chimney Rock, Nebraska

 The Archway, Kearney, Nebraska.

The Archway, Kearney, Nebraska.

Delivery Day 6

May 22, 2016

David and Michelle deliver the glass for the ark at The Temple Tifereth Israel in Beachwood, Ohio, visiting old friends Rabbi Rick and Susie Block

 Rabbi Rick Block Susie and Michelle in the new chapel under construction at Temple Tifereth Israel.

Rabbi Rick Block Susie and Michelle in the new chapel under construction at Temple Tifereth Israel.

 After delivering the glasswork for the new ark doors, David and Michelle pose in front of the new construction at Temple Tifereth Israel.

After delivering the glasswork for the new ark doors, David and Michelle pose in front of the new construction at Temple Tifereth Israel.

Installation Begins

May 23, 2016

Having arrived in Fulton the previous evening, Michelle and David, together with David and Carson, the Design Vision team, begin the installation of the stained glass panels at Temple Isaiah.

 David, David and Carson roll the first crate of windows into the Temple.

David, David and Carson roll the first crate of windows into the Temple.

 Michelle begins unpacking the windows in the sanctuary at Temple Isaiah.

Michelle begins unpacking the windows in the sanctuary at Temple Isaiah.

 Michelle works on the final cleaning of the panels before installation.

Michelle works on the final cleaning of the panels before installation.

Installation Day 1

May 23, 2016

David and Michelle, working with David and Carson of Design Vision install the first three panels of six in the sanctuary at Temple Isaiah

 Working off a scaffold, David, David and Carson hoist the first panel, in its crate, up to the scaffold platform.

Working off a scaffold, David, David and Carson hoist the first panel, in its crate, up to the scaffold platform.

 Removing the panel from its box and taking the box back to the floor.

Removing the panel from its box and taking the box back to the floor.

 David prepares the notches in the stop which will retain the window in its frame.

David prepares the notches in the stop which will retain the window in its frame.

 David works on the stops for the first panel.

David works on the stops for the first panel.

 Michelle watches David, working on the scaffold.  

Michelle watches David, working on the scaffold.
 

 Hoisting panels number two into position on the scaffold.

Hoisting panels number two into position on the scaffold.

 Setting the panel and removing the box.

Setting the panel and removing the box.

 Positioning panel number two.

Positioning panel number two.

 The third panel moves into position.

The third panel moves into position.

 The first day's work accomplishes three panels fully installed.

The first day's work accomplishes three panels fully installed.

Installation Day 2

May 24, 2016

David and Michelle, with the expert assistance of the Design Vision team, David Rosenburger and Nick, complete the installation of the stained glass windows in the sanctuary at Temple Isaiah of Fulton County.

 David, David and Nick remove the top panel on the left side from the box on top of the scaffold.

David, David and Nick remove the top panel on the left side from the box on top of the scaffold.

 Setting the top panel into the frame.

Setting the top panel into the frame.

 Staging the second panel to the top of the scaffold.

Staging the second panel to the top of the scaffold.

 David Rosenburger awaits the stops while installing the second grapevine panel.

David Rosenburger awaits the stops while installing the second grapevine panel.

 David Rosenburger inspects the install of the second panel from the top on the left side of the sanctuary, at Temple Isaiah.

David Rosenburger inspects the install of the second panel from the top on the left side of the sanctuary, at Temple Isaiah.

 Michelle puts finishing touches on the pomegranate panels.

Michelle puts finishing touches on the pomegranate panels.

 The top two panels of the grapevine composition.

The top two panels of the grapevine composition.

 The lower panels of the grapevine composition.

The lower panels of the grapevine composition.

 Nick touches up the painting on the new frame around the pomegranate panels.

Nick touches up the painting on the new frame around the pomegranate panels.

 The completed grapevine composition in the sanctuary at Temple Isaiah of Fulton County

The completed grapevine composition in the sanctuary at Temple Isaiah of Fulton County

 The completed pomegranate composition.

The completed pomegranate composition.

 David Plachte-Zuieback, David Rosenburger and Nick.

David Plachte-Zuieback, David Rosenburger and Nick.

 Rabbi Axler poses with Michelle Plachte-Zuieback in the sanctuary at Temple Isaiah.

Rabbi Axler poses with Michelle Plachte-Zuieback in the sanctuary at Temple Isaiah.

prev / next
Back to Temple Isaiah Project Journal
 Michelle working on the full size pattern in the Sherwood Ranch studio.
5
Making the pattern
 Michelle works on the long table in another work room.
5
Making the pattern
 Getting the background lines right was a challenging job.
4
Inking in the cartoon
6
Cutting begins
6
Cutting continues
 The flower petal pieces are laid out in the kiln room after having been airbrushed with transparent enamel.
4
Painting the flowers
 David works on putting the first pieces together using the traditional method of assembly with lead channel.
5
Assembly begins
4
Etching the pomegranates
 Michelle, at the light table, cuts pieces for the third panel.
6
Cutting and assembly continues
IMG_0995.jpg
4
Cutting proceeds
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4
Painting the text
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6
Work continues
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9
Steel reinforcement of the windows
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5
Progress
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6
Cutting completed
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5
Assembly continues
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5
Cleaning and crating
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4
Preparing the tendril pieces
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2
Delivery begins
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2
Delivery Day 2
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2
Delivery Day 3
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3
Delivery Day 4
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2
Delivery Day 6
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3
Installation Begins
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10
Installation Day 1
 David, David and Nick remove the top panel on the left side from the box on top of the scaffold.
13
Installation Day 2